Wednesday 22 August 2012

CSWIP 3.1 MODEL 3


1        You are to over see arc welding of some machine fittings and find they are cadmium plated. What you:

a)                  Permit it to proceed
b)                  Permit it to proceed with fume extraction
c)                  Stop the operation at once
d)                 Advise the welder to drink milk and proceed


2        What two functions in arc welding must be in equilibrium to enable a stable arc to be established?

a)                  Arc voltage
b)                  Current
c)                  Wire/electrode feed rate
d)                 Metal burn-off rate

3        In MMA welding, what parameter is used for the control penetration into the base material?

a)                  Voltage
b)                  Welding speed
c)                  Iron powders in the coating
d)                 Current




4        In the welding of butt joint from one side, which of the following controls the profile of the root bead?

a)                  Root Face
b)                  Bevel Angle
c)                  Root Gap
d)                 One of the above

5        What type of power source characteristic is required for manual welding?

a)                  Constant voltage
b)                  Flat Characteristic
c)                  Drooping Characteristic
d)                 Motor Generator

6        Which of the following destructive tests would indicate the toughness of weld metal/parent metal – HAZ.                          

a)                  Macro
b)                  Nick break
c)                  Hardness
d)                 Charpy vee notch

7        Degreasing components are essential for quality welding but some agents may:

a)                  Cause corrosion Problems
b)                  Give off Phosgene Gas
c)                  Leave Residues
d)                 All of the Above

8        Which of the following chemical elements has the greater effect on the harden ability of a steel plate?

a)                  Molybdenum
b)                  Chromium
c)                  Titanium
d)                 Carbon

9        In MAG/CO2 welding, which parameters give the greatest control of weld
appearance during dip transfers or short-circuiting welding?

a)                  Wire sick-out length
b)                  Amperage
c)                  Wire feed speed
d)                 Inductance

10        In MMA welding, the slag produced can be varied to suit the welding position; which type of slag would be required for welding in the HV position?  

a)                  Fluid
b)                  Viscous
c)                  None of the above
d)                 Semi fluid

11        The weld metal deposits of manual metal arc electrode achieves its mechanical strength through?

a)                  The core wire
b)                  The flux coating
c)                  Iron powder with the flux coating
12        What constituent is needed in coating of electrode of an electrode to prevent formation of porosity in welding of rimming steel?

a)                  Iron powder
b)                  Calcium fluoride
c)                  Silicon
d)                 Calcium carbonate

13        Welds made with high heat inputs show a reduction in one of the following properties?

a)                  Ductility
b)                  Toughness
c)                  Fatigue strength
d)                 Mechanical strength

14        In the welding of Austenitic pipe work, the borer is usually purged with Ar to?

a)                  Prevent formation of porosity in the weld
b)                  Prevent burn-through in the root run
c)                  Prevent oxidation of the rood bead
d)                 Eliminate the formation of H2

15        In X-ray the quality of the radiograph negative is assessed by the?

a)                  Density of the Film
b)                  IQI indicator
c)                  KVA available
d)                 Stand-off distance


16        A   steel  described,  as QT will have improved tensile properties it has?

a)                  Had control of chemical composition
b)                  Been heat treated
c)                  Been quality tested
d)                 Been vacuum melted

17        Which one o the following steels would give rise to the formation of porosity when autogenously welded with an arc process?

a)                  Fully killed steel
b)                  Semi killed steel
c)                  Rimming steel
d)                 Fine grained steel

18        In submerged arc welding, the use of excessively high voltage would result in?

a)                  Insufficient flux melting
b)                  Excessive flux melting
c)                  Slag removal difficulties
d)                 Spatter            

19        The use of cellulosic electrode is often made when welding the root pass of pipes in the field. This is because?         

a)                  Hydrogen control is needed
b)                  Iron powder in the electrode
c)                  Higher arc voltage can be obtained
d)                 Shorter arc length can be achieved

20        In the welding of Austenitic stainless steels, the electrode and plate material can be purchased with low carbon contents. The reason for this is to prevent?

a)                  Cracking I the HAZ
b)                  The formation of chromium carbides
c)                  Cracking in the weld metal
d)                 Distortion

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